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Установка регенерации ванн химического фрезерования алюминия

Автоматическая установка регенерации ванны химического фрезерования алюминия предназначена для регенерации раствора химического фрезерования алюминия и его сплавов.

 

 

 

В процессе химического фрезерования происходит накопление ионов алюминия в растворе, в результате чего снижается скорость травления. Некоторое время функциональные свойства раствора поддерживаются его корректировкой едким натрием. Однако при достижении концентрации ионов алюминия в растворе 45-55 г/л, дальнейшая его эксплуатация становится невозможна.

 

Учитывая очень большие объемы отработанных растворов и высокую концентрацию солей, их утилизация на очистных сооружениях предприятия представляется невозможной.Регенерация раствора химического фрезерования алюминия происходит за счет взаимодействия алюмината натрия с модифицированным метасиликатом натрия. При взаимодействии алюмината натрия с метасиликатом, образуется гидратированный метасиликат алюминия и едкий натрий.

 

Метасиликат алюминия выпадает в осадок, отделяется от раствора фрезерования. Очищенный и восстановленный раствор возвращается в травильную ванну, а образовавшийся осадок направляется на утилизацию и захоронение.При регенерации раствора фрезерования удаляется в основном алюминий. Если фрезерованию подвергаются сплавы алюминия, то компоненты сплава, такие как магний, литий, кальций, медь и другие, удаляются частично, за счет сорбции ионов этих металлов образующимся алюмосиликатом.

 

Данная установка позволяет провести восстановление работоспособности растворов фрезерования не менее 5 раз. В дальнейшем, при накоплении в растворе ионов других металлов, может изменяться скорость травления алюминия.